The Top 5 Things I Get Excited About as a Screen Maker
Screen making is full of small moments that feel like big wins. The kind of wins that tell you the process is dialed, the chemistry is behaving, and the screen room is about to make the print floor look like heroes. It’s not always the flashy stuff, either. Most of the real satisfaction comes from those quiet, repeatable signals that everything is under control: clean mesh that actually acts clean, coatings that hit the same target screen after screen, exposures that land exactly where you expect, and washouts that don’t turn into a wrestling match.
Here are five screen making moments that never get old, plus a few practical tips and a product spotlight for each one. If you’ve been in a screen room for any length of time, you know these aren’t just “nice” moments. They are the checkpoints that prevent defects, protect throughput, and keep your whole workflow predictable. When you stack a few of these wins together in the same day, you can feel it. Fewer surprises, less rework, and screens that perform like they were meant to.

1) A perfectly degreased, water-sheening mesh
There is a point in rinsing a properly degreased screen where the water does not bead up or break apart. It sheets smoothly across the mesh. That is the sign. The mesh is truly clean, surface tension is uniform, and you have removed the oils, residue, and contaminants that cause fisheyes, pinholes, and adhesion problems.
Degreasing is not just cleaning. It is surface preparation. A perfectly degreased mesh helps emulsion wet out evenly, bond properly, and dry consistently. It also reduces frustrating defects that show up later when you are trying to expose or wash out.
Quick tips to get that sheeting rinse
- Fully wet the mesh before applying degreaser. This helps the chemistry spread evenly.
- Scrub both sides with consistent pressure and a dedicated brush.
- Do not let degreaser dry on the screen.
- Rinse thoroughly until the water sheets cleanly with no beading.
Product Spotlight: Chroma/Wet iSC (degreaser)
Chroma/Wet iSC is built for the screen room workflow where consistency matters. Use it to prep mesh for reliable coating and strong stencil adhesion so your next steps start on solid ground.

2) Perfect EOM with no surprises
EOM is where screen making starts to feel like a craft and not a gamble. When your stencil thickness hits the target, the print side is clean and controlled, and you can count on repeatability, everything downstream gets easier.
Controlled EOM is one of the biggest drivers of print consistency. It affects ink deposit, detail, durability, and how forgiving the screen is on press. Too thin and you risk weak stencils. Too thick and you can lose detail or struggle with exposure and washout.
Quick tips for consistent EOM
- Control viscosity and temperature in the room whenever possible.
- Standardize your coating sequence. Same side order, same number of passes.
- Use consistent screen tension. Inconsistent tension produces inconsistent coating results.
- Track EOM on a few reference screens so you can spot drift early.
Product Spotlight: Grunig G-Coat 406s (auto coater)
The Grunig G-Coat 406s helps remove the variability that comes from manual coating. Automated coating supports consistent EOM and repeatable results, especially when you need to scale output or keep multiple operators aligned.

3) A washout that opens fast and stays tough
A great washout feels effortless. The image clears quickly, fine detail opens clean, and the stencil still feels strong and durable once you are done. That balance is a screen maker’s sweet spot.
Washout performance tells you a lot. It reflects emulsion quality, exposure accuracy, coating consistency, and even drying discipline. When the image opens fast with minimal pressure, you reduce the risk of breaking down fine detail or scumming the stencil. When the stencil stays tough, you know it will hold up on press.
Quick tips for cleaner washouts
- Make sure the screen is fully dry before exposure. Partially dried emulsion can behave unpredictably.
- Use the right exposure for your mesh count and stencil build.
- Let the screen soak briefly after wetting both sides before applying higher pressure.
- Avoid blasting too hard too soon, especially on fine halftones.
Product Spotlight: Hydro-X Premium Emulsion by Chromaline
Hydro-X Premium Emulsion is designed for dependable imaging and durability. When your process is dialed, it helps deliver that satisfying washout where the image opens cleanly and the stencil holds strong.

4) No pinholes. Like none.
Holding a freshly coated and exposed screen up to light and seeing a clean, uninterrupted stencil is one of the best feelings in the screen room. No specks. No tiny voids. No last-minute spotting marathon before press time.
Pinholes cost time and introduce risk. They can become ink leaks, touch-up work, and quality issues that snowball once printing starts. Preventing pinholes is usually faster than fixing them, and it starts with process control.
Quick tips to reduce pinholes
- Start with proper mesh prep and a true sheeting rinse.
- Keep coating, drying, and exposure areas as dust-free as practical.
- Filter or manage emulsion handling so dried flakes and debris do not get introduced.
- Maintain consistent exposure so the stencil crosslinks properly and resists breakdown.
Product Spotlight: LTS Units (auto exposure)
Our line of Laser-to-Screen exposure units help remove common variables tied to film handling and contact. For many shops, that repeatability can support cleaner screens and fewer defects, including those that show up as unexpected pinholes or weak areas.

5) A reclaim that resets the screen to new
A perfect reclaim is not just removing the stencil. It is restoring the screen. Haze is reduced, mesh opens up, and the screen is ready to start the cycle again without baggage from the last job.
Reclaim is where you protect your long-term screen inventory. Poor reclaim habits can lead to permanent haze, plugged mesh, reduced detail capacity, and tension issues over time. Great reclaim keeps screens performing and helps you avoid costly replacements.
Quick tips for better reclaim results
- Do not let stencils sit for days if you can avoid it. The longer they sit, the harder they can be to remove.
- Apply stencil remover evenly and give it proper dwell time.
- Use appropriate pressure. Too much pressure can drive residues deeper into the mesh.
- Rinse completely and evaluate under good lighting before sending screens back to prep.
Product Spotlight: Chroma/Strip iSC (stencil remover)
Chroma/Strip iSC is formulated to help remove stencils efficiently so your screens can return to a clean baseline. Pair it with disciplined dwell time and thorough rinsing for a reclaim process that feels repeatable instead of exhausting.
Final thought: Screen making wins are process wins
Each of these geek out moments is really a signal that your process is under control. Clean mesh, controlled coating, predictable washout, defect-free imaging, and reliable reclaim all stack together. When they are dialed in, the whole shop runs smoother. For more information on our line of premium screen printing emulsions, automated screen making equipment, or Integrated Screen Chemistry (iSC), please contact Chromaline.
